Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation - 1.6L
The PCM engine control strategy prevents reduced idle speeds until after the engine operates for 320 km (200 miles). If the PCM is replaced after 320 km (200 miles) of usage, update the mileage and vehicle identification number (VIN) in the new PCM. Use the DRBIII® scan tool to change the millage and VIN in the PCM. If this step is not done a Diagnostic Trouble Code (DTC) may be set. Refer to the apropriate POWERTRAIN DIAGNOSTIC PROCEDURES and the DRBIII® scan tool.
The PCM attaches to a bracket which attaches to the dash panel welded bracket. See Figure.
- Install PCM. Tighten mounting nuts to 10.7 N.m (95 ins. lbs.). See Figure.
- Attach electrical connectors to PCM. See Figure.
- Lock the PCM connector. See Figure.
- Install the negative battery cable. See Figure.
- Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. See Figure.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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