2005 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Integrated Power Module: Removal

WARNING: This page is about a different car, the 2004 Dodge Grand Caravan, 2004 Dodge Caravan, and 2004 Chrysler Town & Country. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative and positive battery cables.
  2. Remove the battery thermal guard from the vehicle. Refer to the BATTERY SYSTEM .
  3. Remove the battery from the vehicle. Refer to the BATTERY SYSTEM .
  4. Using a flat-bladed screwdriver, twist the Integrated Power Module (IPM) bracket retaining latch outward to free the intelligent power module from its mounting bracket (Fig 1 ).
    Fig 1: Releasing Integrated Power Module From Its Mounting Bracket
    G03586594Courtesy of DAIMLERCHRYSLER CORP.
  5. Rotate the IPM counter-clockwise to access and disconnect the various electrical connectors (Fig 2 ).
    Fig 2: Disconnecting IPM
    G03586595Courtesy of DAIMLERCHRYSLER CORP.
  6. Free the IPM from its mounting bracket by removing the IPM bracket clips from the hinge. A screwdriver slipped up from under the hinge will free the clips.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.