2005 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Fuel Injection: Injector-Fuel: Installation: 2.7L

Fig 1: INJECTOR AND CONNECTOR LOCATION
GC0013119Courtesy of DAIMLERCHRYSLER CORP.
  1. Lightly lubricate the fuel injector O-rings with a couple drops of clean engine oil.
  2. Install retaining clips on fuel injectors.
  3. Push injectors into fuel injector rail until clips are in the correct position.
  4. Position fuel rail over cylinder head, and push rail into place. Tighten fuel rail mounting bolts to 11 N.m (100 in. lbs.) torque.
  5. Connect fuel supply tube quick connect fittings at the rear of intake manifold, (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE)Β .
  6. Connect electrical connectors to fuel injectors.
  7. Install intake manifold plenum, (Refer to appropriate ENGINE article).
  8. Connect negative cable to battery.
  9. Use the scan tool to pressurize the fuel system. Check for leaks.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.