2005 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Charging System: Generator: Removal: 3.5L

  1. Disconnect negative battery cable.
  2. Remove generator drive belt. Refer to COOLING .
    Fig 1: UPPER BRACKET
    GC0015636Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove bracket bolts.
  4. Remove upper mounting bolt.
  5. Raise and support vehicle.
  6. Remove middle splash pan.
    Fig 2: GENERATOR FIELD CIRCUIT PLUG
    GC0015635Courtesy of DAIMLERCHRYSLER CORP.
  7. Disconnect generator field circuit plug.
  8. Remove B+ terminal nut and wire.
    Fig 3: LOWER MOUNTING BOLT
    GC0015634Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove lower mounting bolts.
    Fig 4: REMOVAL/INSTALL GENERATOR
    GC0015633Courtesy of DAIMLERCHRYSLER CORP.
  10. Remove generator.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.