2005 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Charging System: Generator: Installation: 3.5L

Fig 1: REMOVAL/INSTALL GENERATOR
GC0015633Courtesy of DAIMLERCHRYSLER CORP.
  1. Install generator.
  2. Install lower mounting bolts (3). Loosen install the upper mounting bolt (4).
  3. Tighten lower mounting bolts to 65 N.m (48 ft. lbs.).
    Fig 2: GENERATOR FIELD CIRCUIT PLUG
    GC0015635Courtesy of DAIMLERCHRYSLER CORP.
  4. Connect generator field circuit plug.
  5. Install B+ terminal nut and wire. Tighten nut to 13 N.m (115 in. lbs.).
  6. Install middle splash pan.
  7. Lower vehicle.
    Fig 3: BRACKET & BOLTS
    GC0015637Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove loose installed upper bolt (4).
  9. Install bracket (2) and bracket bolt (1).
  10. Install upper mounting bolt (4) and bracket (2).
  11. Tighten upper mounting bolt to 65 N.m (48 ft. lbs.).
  12. Tighten Bracket bolt to 54 N.m (40 ft. lbs.).
  13. Install generator drive belt. Refer to COOLING .
  14. Connect negative battery cable.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.