2005 Chrysler 300 BaseFACTORY OEM SERVICE PROCEDURE

Charging System: Generator: Installation: 2.7L

Fig 1: REMOVAL/INSTALL GENERATOR
GC0015632Courtesy of DAIMLERCHRYSLER CORP.
  1. Install generator.
    Fig 2: UPPER BOLT
    GC0015631Courtesy of DAIMLERCHRYSLER CORP.
  2. Install upper bolt mounting bolt.
    Fig 3: LOWER BOLTS
    GC0015630Courtesy of DAIMLERCHRYSLER CORP.
  3. Install 2 lower mounting bolts.
  4. Tighten bolts to 65 N.m (48 ft. lbs.).
    Fig 4: GENERATOR WITHOUT BELT
    GC0015629Courtesy of DAIMLERCHRYSLER CORP.
  5. Install B+ terminal nut and wire. Tighten nut to 13 N.m (115 in. lbs.).
  6. Connect generator field circuit plug.
  7. Install generator drive belt. Refer to COOLING .
  8. Connect negative battery cable.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.