2004 Chrysler Pacifica FWDFACTORY OEM SERVICE PROCEDURE

Rear Driveline Module: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install driveline module to transmission jack. Secure module to jack.
  2. Using Tool 9099, load halfshafts to differential, one side at a time (Fig 1 ).
    Fig 1: Installing Seal Protector
    G03571309Courtesy of DAIMLERCHRYSLER CORP.
  3. Index and install propeller shaft to driveline module flange. Install, but do not tighten, three (3) propeller shaft-to-driveline module bolts.
  4. Raise driveline module into position (Fig 2 ).
    Fig 2: Identifying Driveline Module And Transmission Jack
    G03571310Courtesy of DAIMLERCHRYSLER CORP.
  5. Install and torque module-to-cradle bolts to 102 N.m (75 ft. lbs.) (Fig 3 ) (Fig 4 ).
    Fig 3: Installing Module Mounting Bolt
    G03571311Courtesy of DAIMLERCHRYSLER CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.