2004 Chrysler Pacifica FWDFACTORY OEM SERVICE PROCEDURE

02 Sensor: Installation

  1. After removing the sensor, the threads must be cleaned with an 18 mm X 1.5 + 6E tap. If reusing the original sensor, coat the sensor threads with an antiseize compound such as Loctite 771- 64 or equivalent. New sensors have compound on the threads and do not require an additional coating. Tighten the sensor to 28 N.m (20 ft. lbs.) torque.
  2. Connect the heated oxygen sensor electrical connector.
  3. Install the wiring clip to the heat shield (Fig 2 ).
    Fig 1: Identifying Wire Clip Loose
    G03572858Courtesy of DAIMLERCHRYSLER CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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