2004 Chrysler Pacifica AWDFACTORY OEM SERVICE PROCEDURE

Fuel Injector: Removal

  1. Disconnect the negative battery cable.
  2. Remove the upper intake manifold, (Refer to INTAKE MANIFOLD )
  3. If the injector connectors are not tagged with their cylinder number, tag them to identify the correct cylinder.
  4. Disconnect the fuel supply line from the fuel rail (Fig 1 ).
    Fig 1: Identifying Fuel Line Quick Connector
    G03572847Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove the 4 mounting bolts from the fuel rail (Fig 2 ).
    Fig 2: Identifying Fuel Rail
    G03572848Courtesy of DAIMLERCHRYSLER CORP.
  6. Lift fuel rail straight up off of cylinder head.
  7. Remove retaining clips from fuel injectors at fuel rail.
  8. Remove fuel injector from fuel rail.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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