On-Board Diagnostics: Notes

2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Notes
WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.

The PCM has been programmed to monitor many different circuits of the fuel injection system. This monitoring is called on-board diagnosis.

Certain criteria, or arming conditions, must be met for a trouble code to be entered into the PCM memory. The criteria may be a range of: engine RPM, engine temperature, and/or input voltage to the PCM. If a problem is sensed with a monitored circuit, and all of the criteria or arming conditions are met, then a trouble code will be stored in the PCM.

It is possible that a trouble code for a monitored circuit may not be entered into the PCM memory even though a malfunction has occurred. This may happen because one of the trouble code criteria have not been met.

The PCM compares input signal voltages from each input device with specifications (the established high and low limits of the range) that are programmed into it for that device. If the input voltage is not within specifications and other trouble code criteria are met, a trouble code will be stored in the PCM memory.

The On Board Diagnostics have evolved to the second Generation of Diagnostics referred to as OBDII/Euro Stage III OBD. These OBDII/Euro Stage III OBD Diagnostics control the functions necessary to meet the requirements of California OBDII, Federal OBD regulation and European regulation. These requirements specify the inclusion of a Malfunction Indicator Light (MIL) located on the instrument panel. The purpose of the MIL is to inform the vehicle operator in the event of a malfunction of any emission system or component.

MIL Lamp Strategy 

I/M Readiness OK to test = Key On Engine OFF 

  • MIL Lamp will remain on until the vehicle is started or Ignition is turned off.

    I/M not ready for testing = Key On Engine OFF 

  • MIL Lamp on solid for (15) seconds then MIL Lamp will flash on/off for (5) seconds then it will remain on until the vehicle is started or the Ignition is turned off.
    Fig 1: Identifying MIL Lamp On Solid For (15) Seconds Then MIL Lamp
    G03499013Courtesy of DAIMLERCHRYSLER CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.