2004 Chrysler PT Cruiser Limited, 2.4 B, StandardFACTORY OEM SERVICE PROCEDURE

Diesel Engine

  1. Make sure ignition switch is in OFF position and all accessories are OFF.
  2. Open the passenger door.
  3. Position passenger seat to the full rear location.
  4. Remove the two screws from the seat front trim panel.
  5. Lift trim panel to disengage the lower tabs from the lower mounting slots and set aside.
  6. Disconnect and isolate the battery negative cable.
  7. Disconnect the vent tube assembly by pulling the elbow straight forward from the battery vent sort.
  8. Unclip the vent tubing assembly from the battery hold down strap. Note the position of the clip for installation reference.
  9. Loosen bolt that holds the battery down to the tray and slide battery forward enough to access the battery temperature sensor. Remove the battery temperature sensor from the battery case by pulling straight out.
    Fig 1: Locating Battery Temperature Sensor
    G01857935Courtesy of DAIMLERCHRYSLER CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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