2004 Chrysler Intrepid SXTFACTORY OEM SERVICE PROCEDURE

Service Specifications

MANUAL A/C SERVICE SPECIFICATIONS

Application Specification
Compressor Type Nippondenso 10PA17
Compressor Belt Tension
  2.7L (1)
  3.5L (2)
    New Belt 150-170 lbs. (68.04-77.11 kg)
    Used Belt 120 lbs. (54.43)
Oil Capacity
  System (3) 5.0 ozs. (.15L)
  Condenser 1.0 ozs. (.03L)
  Evaporator 2.0 ozs. (.06L)
  Receiver/Drier 1.0 oz. (.03L)
  Line Blown 1.5 oz. (.04L)
Refrigerant (R-134a) Capacity (4)
System Operating Pressures (5)
  High Side 210-250 psi (14.8-17.6 kg/cm2 )
  Low Side 20-30 psi (1.4-2.1 kg/cm2 )
(1) See BELT ADJUSTMENT in appropriate ENGINE COOLING article in COOLING SYSTEM (MECHANICAL) under ENGINES.
(2) Measured with Belt Tension Gauge (7198).
(3) Use ND-8 PAG refrigerant oil.
(4) Refer to the vehicle's underhood HVAC specification label for correct charge specifications.
(5) With ambient temperature at 80°F (27°C).
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.