2004 Chrysler Intrepid SXTFACTORY OEM SERVICE PROCEDURE

Fuel Pump: Operation

The pump draws fuel through a strainer and pushes it through the motor to the outlet. The pump contains a check valve. The valve, in the pump outlet, maintains pump pressure during engine off conditions, for a short while. It is normal for fuel pressure to drop to zero after cooldown. The fuel pump relay provides voltage to the fuel pump. The fuel pump has a maximum deadheaded pressure output of approximately 880 kPa (130 psi). The regulator adjusts fuel system pressure to approximately 400 kpa +/-34 kpa (58 psi +/- 5 psi).

NOTE: Check valve maintains volume of fuel in the rail and lines, not pressure.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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