Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2004 Chrysler Intrepid SXTFACTORY OEM SERVICE PROCEDURE

Fuel Level Sending Unit / Sensor: Removal

Remove fuel pump module. Refer to FUEL PUMP MODULE .

Depress the retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector (Fig 1).

Fig 1: Fuel Pump/Level Sensor Connector
Courtesy of DAIMLERCHRYSLER CORP.
Remove wire terminal retaining clip from connector (Fig 2). Note the location of terminals for the level sensor wires (Fig 3).

Fig 2: Wire Terminal Retaining Clip
Courtesy of DAIMLERCHRYSLER CORP.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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