2004 Chrysler Intrepid SEFACTORY OEM SERVICE PROCEDURE

Fuel Level Sending Unit / Sensor: Operation

Its resistance changes with the amount of fuel in the tank. The float arm attached to the sensor moves as the fuel level changes.

The fuel level input is used as an input for OBD II. If the fuel level is below 15% or above 85% of total tank capacity several monitors are disabled. There are diagnostics for the level circuit open and shorted.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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