2004 Chrysler Intrepid SEFACTORY OEM SERVICE PROCEDURE

Battery System: Cleaning

The following information details the recommended cleaning procedures for the battery and related components. In addition to the maintenance schedules and the owner's manual, it is recommended that these procedures be performed any time the battery or related components must be removed for vehicle service.

  1. Clean the battery cable terminals of all corrosion. Remove any corrosion using a wire brush or cleaning tool, and a sodium bicarbonate (baking soda) and warm water cleaning solution.
  2. Clean the battery tray and: battery holddown hardware of all corrosion. Remove any corrosion using a wire brush and a sodium bicarbonate (baking soda) and warm water cleaning solution. Paint any exposed bare metal.
  3. If the removed battery is to be reinstalled, clean the outside of the battery case and the top cover with a sodium bicarbonate (baking soda) and warm water cleaning solution using a stiff bristle parts cleaning brush to remove any acid film (Pig. 1). Rinse the battery with clean water. Ensure that the cleaning solution does not enter the battery cells through the vent holes. If the battery is being replaced, refer to BATTERY SYSTEMΒ  Specifications for the factory-installed battery specifications. Confirm that the replacement battery is the correct size and has the correct ratings for the vehicle.
    Fig 1: Battery Cleaning - Typical
    G03498032Courtesy of DAIMLERCHRYSLER CORP.
  4. If equipped, clean the battery heater blanket with a sodium bicarbonate (baking soda) and warm water cleaning solution using a stiff bristle parts cleaning brush to remove any acid film.
  5. Clean any corrosion from the battery terminals with a wire brush or terminal cleaner, and a sodium bicarbonate (baking soda) and warm water cleaning solution.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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