Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chrysler Intrepid (CANADA) V6-3.5LFACTORY OEM SERVICE PROCEDURE
Connecting Rod, Engine
Connecting Rods
Bearing Clearance 0.019-0.081 mm (0.0007-0.0031 in.)
Piston Pin Bore Diameter 24.0076-24.0153 mm (0.9452-0.9455 in.)
Side Clearance (Max.) 0.39 mm (0.0153 in.)
Total Weight (Less Bearing) 647 grams (22.8223 oz.)
Connecting Rod Journals
Diameter 57.979-58.005 mm (2.283-2.284 in.)
Bearing Diametrical Clearance 0.019-0.087 mm (0.00075-0.0034 in.)
Out-of-Round (Max.) 0.015 mm (0.0006 in.)
Taper (Max.) 0.015 mm (0.0006 in.)
Connecting Rod Cap-Nuts 54 Nm (40 ft. lbs.) + 1/4 turn
Bearing Clearance 0.019-0.081 mm (0.0007-0.0031 in.)
Piston Pin Bore Diameter 24.0076-24.0153 mm (0.9452-0.9455 in.)
Side Clearance (Max.) 0.39 mm (0.0153 in.)
Total Weight (Less Bearing) 647 grams (22.8223 oz.)
Connecting Rod Journals
Diameter 57.979-58.005 mm (2.283-2.284 in.)
Bearing Diametrical Clearance 0.019-0.087 mm (0.00075-0.0034 in.)
Out-of-Round (Max.) 0.015 mm (0.0006 in.)
Taper (Max.) 0.015 mm (0.0006 in.)
Connecting Rod Cap-Nuts 54 Nm (40 ft. lbs.) + 1/4 turn
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.