Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Chrysler Crossfire AutomaticFACTORY OEM SERVICE PROCEDURE
Exhaust Gas RECIRCULATION: Valve: Installation
- Position new gasket between the valve and cylinder head.
- Loosely install valve front bolt (1) to cylinder head, do not tighten bolt.
- Position solenoid to valve and loosely install solenoid (3) to valve bolt.
- Loosely install valve rear bolt (2) to cylinder head, do not tighten bolt.
- Loosely install the EGR tube flange nut (2) to valve.
- Tighten the valve to cylinder head bolts (1) to 31 N.m (23 ft. lbs.).
- Tighten the flange nut (2) to 11 N.m (95 in. lbs.).
- Tighten the solenoid to valve bolt (3) to 11 N.m (95 in. lbs.).
- Connect the solenoid harness connector (1).
- Connect the vacuum hose (2).
- Install the air cleaner housing.
- Connect the negative battery cable.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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