2004 Chrysler Crossfire AutomaticFACTORY OEM SERVICE PROCEDURE

Exhaust Gas RECIRCULATION: Valve: Description

The EGR valve consists of three major components; the EGR tube (1), the EGR solenoid (2), and the EGR valve (3). The EGR valve (3) is located at the right rear of the engine and is attached to the right cylinder head, to the right of the throttle body (4). The EGR solenoid (2) is attached to the EGR valve (3) on the throttle body side of the valve. The EGR tube (1) connects the EGR valve (3) to the rear of the intake manifold (5).

Fig 1: Identifying EGR Valve & Components
G01859884Courtesy of DAIMLERCHRYSLER CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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