2004 Chrysler Crossfire AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Injector: Installation

  1. Install the fuel injectors (4) to the fuel rail (2) by gently pushing the fuel injector into the fuel rail (2). Install the retaining clips.
    Fig 1: Installing Fuel Rail With Fuel Injectors
    G01860778Courtesy of DAIMLERCHRYSLER CORP.
  2. Install the fuel rail (2) with the fuel injectors (4) by moving the fuel rail (2) side to side and pushing downward towards the intake manifold.
  3. Install the fuel rail retaining bolts. Tighten to 9 N.m (80 in. lbs.).
  4. Install the fuel injector harness (6) to the fuel injectors (4) then install the fuel injector electrical connector retaining clips (5).
  5. Connect the fuel feed line (3). Tighten to 38 N.m (28 ft. lbs.).
  6. Install the fuel rail trim panel (1) and screw.
  7. Install the air cleaner housing. See 3.2L V6 article.
  8. Connect the negative battery cable.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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