Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHRYSLER2003INTREPID SXTREPAIR AND DIAGNOSISENGINE MECHANICALEXHAUST SYSTEMMUFFLER/FRONT RESONATOR ASSEMBLYINSTALLATION
2003 Chrysler Intrepid SXT
Muffler/Front Resonator Assembly: Installation
2003 Chrysler Intrepid SXTSECTION Installation
- Install left rear resonator/pipe onto new muffler/front resonator (Figure ) or (Figure ), but do not tighten clamp until exhaust system is installed on vehicle.
- 300M Special: Install right rear resonator/pipe onto new muffler/front resonator (Figure ), but do not tighten nuts until exhaust system is installed on vehicle.
- Install exhaust system (Refer to INSTALLATION ).
- Align exhaust components for proper clearance.
- Tighten all exhaust band clamps to 61 N.m (45 ft. lbs.).
- 300M Special: Tighten right rear resonator/pipe nuts to 28 N.m (250 in. lbs.) (Figure ).
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.