2003 Chrysler Intrepid SXTFACTORY OEM SERVICE PROCEDURE

Basic Inspection

Before removing any unit from the starting system for repair or diagnosis, perform the following inspections:

  • Battery  - Visually inspect the battery for indications of physical damage and loose or corroded cable connections. Determine the state-of-charge and cranking capacity of the battery. Charge or replace the battery, if required.
  • Ignition Switch  - Visually inspect the ignition switch for indications of physical damage and loose or corroded wire harness connections.
  • Transmission Range Sensor or Park/Neutral Switch  - Visually inspect the transmission range sensor for indications of physical damage and loose or corroded wire harness connections.
  • Starter Relay  - Visually inspect the starter relay for indications of physical damage and loose or corroded wire harness connections.
  • Starter Motor  - Visually inspect the starter motor for indications of physical damage and loose or corroded wire harness connections.
  • Starter Solenoid  - Visually inspect the starter solenoid for indications of physical damage and loose or corroded wire harness connections.
  • Wiring  - Visually inspect the wire harness for damage. Repair or replace any faulty wiring, as required. Check for loose or corroded wire harness connections at main engine ground and remote jump post.
  • Power Distribution Center (PDC)  - Visually inspect the B+ connections at the PDC for physical damage and loose or corroded harness connections.
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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