Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Chrysler Voyager ECFACTORY OEM SERVICE PROCEDURE
Starter Relay
- Remove starter relay from Intelligent Power Module (IPM). IPM is located on left side of engine compartment, next to battery. See Figure.
- Measure resistance between terminals No. 85 and 86 on starter relay. See Fig 1. If resistance is not 70-80 ohms, replace starter relay. If resistance is 70-80 ohms, go to next step.
- Check for continuity between terminals No. 30 and 87 on starter relay. If continuity exists, replace starter relay. If no continuity exists, connect a jumper wire between negative battery terminal and terminal No. 85 on starter relay. Connect another jumper wire between positive battery terminal and terminal No. 86 on starter relay.
- Starter relay should now be energized. Check for continuity between terminals No. 30 and 87 on starter relay. If continuity exists, starter relay is okay. If continuity does not exist, replace starter relay.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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