2002 Chrysler Voyager Base, 2.4 BFACTORY OEM SERVICE PROCEDURE

Removal & Installation

  1. The Powertrain Control Module (PCM) is located in front of battery. See Figure. Disconnect negative battery cable. Remove battery shield from battery.
  2. Remove 2 bolts attaching upper PCM bracket to vehicle. See Fig 1. Remove left front headlight assembly from vehicle by removing 3 retaining screws attaching headlight assembly to vehicle. Disconnect headlight and turn signal/parking light connectors.
  3. Remove lower PCM mounting bolt and disconnect PCM connectors. To install, reverse removal procedure. New PCM must be programmed to prevent DTCs from being set in Anti-Lock Brake System (ABS) module and Occupant Restraint Controller (ORC). See PROGRAMMINGΒ .
Fig 1: Removing PCM
G00030132Courtesy of DAIMLERCHRYSLER CORPORATION
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.