2002 Chrysler Neon LE, AutomaticFACTORY OEM SERVICE PROCEDURE

Cooling Systems: Radiator: Installation

  1. Install radiator into position behind the radiator support (yoke).
  2. Attach A/C condenser to radiator (if equipped), with four mounting screws. (Figure). Tighten screws to 7.2 N.m (65 in. lbs.). Then seat the radiator assembly lower rubber isolators into the mounting holes provided in the lower crossmember.
  3. Install and tighten radiator isolator mounting bracket screws to 10 N.m (90 in. lbs.). (Figure). The radiator should have clearance to move up, approximately 5-8 mm (0.20-0.31 in.) after assembled.
  4. Install the radiator lower hose. Align the hose and position the clamp to prevent interference with engine components.
    5. NOTE: When the transaxle cooler lines are removed from the rolled-groove type fittings at the cooler and transaxle, damage to the inner wall of hose will occur. To prevent potential leakage, the cooler hoses and clamps must be replaced.
  5. Replace automatic transmission hoses and clamps (if equipped). (Figure).
  6. Install radiator fan assembly. (Refer to RADIATOR FAN ).
  7. Connect the radiator fan motor electrical connector.
  8. Install the radiator upper hose. Align the hose and position the clamp to prevent interference with the engine or the hood.
  9. Connect negative cable to battery.
  10. Fill cooling system with coolant. Refer to STANDARD PROCEDURE .
  11. Operate engine until it reaches normal operating temperature. Check cooling system and automatic transmission for correct fluid levels.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

Shop Manual-Ready ToolsCompare Repair QuoteQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.