2002 Chrysler Intrepid BaseFACTORY OEM SERVICE PROCEDURE

Sun Sensor: Installation

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
  1. Connect the wiring harness connector to the sensor and position in the vehicle.
  2. Install the two sensor fasteners.
  3. Install the instrument panel top cover (Refer to INSTALLATION ).
  4. Connect the negative battery cable remote terminal to the remote battery post (Refer to INSTALLATION ).
CAUTION: The sun sensor must protrude approximately 1/4 inch above the instrument panel top cover. This will ensure proper operation.

If the sensor does not protrude 1/4 inch, perform the following procedure:

  • Confirm that the top cover is properly installed
  • Remove the top cover
  • Remove fasteners from sun sensor
  • Install one 1/4-20 nut per fastener under the sun sensor so that it is shimmed higher
  • Reinstall the sun sensor. Do not overtighten screw. If a longer screw is required, use 8-15x1 inch.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.