2002 Chrysler Intrepid BaseFACTORY OEM SERVICE PROCEDURE

Engine Block: Description

The cylinder block is made of heat treated aluminum with cast-in-place iron liners (Fig 1). The block is a closed deck design with the right bank forward. To provide high rigidity and improved NVH, the block has cast-in contours and ribs, along with powdered metal 6 bolt main caps (4 vertical, 2 horizontal), with a die cast aluminum structural beam windage tray mounted to the main caps.

The block design allows coolant flow between the cylinder bores and an internal coolant by-pass to the thermostat.

Fig 1: Identifying Engine Block & Crankshaft
G00990773Courtesy of DAIMLERCHRYSLER CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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