2002 Chrysler Intrepid BaseFACTORY OEM SERVICE PROCEDURE

Disassembly - ICU

NOTE: To replace the hydraulic control unit (HCU) or the controller antilock brake (CAB) on this vehicle, the entire integrated control unit (ICU) needs to be removed from the vehicle. The CAB can then be separated from the HCU. Do not attempt to replace the CAB with the ICU mounted in the vehicle.
  1. Remove the ICU from the vehicle. Refer to REMOVAL - ICUΒ  .
  2. Disconnect the pump/motor wiring harness from the CAB (Fig 1 ).
    Fig 1: Identifying Integrated Control Unit Components
    G00990683Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove the 4 bolts (Fig 2 ) attaching the CAB to the HCU.
    Fig 2: Removing CAB Attaching Bolts
    G00990684Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove the CAB from the HCU (Fig 3 ).
    Fig 3: Removing/Installing CAB
    G00990685Courtesy of DAIMLERCHRYSLER CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.