Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2000 Chrysler Neon (CANADA) L4-2.0LFACTORY OEM SERVICE PROCEDURE
Fuel Level Sensor: Service and Repair
REMOVAL
Remove fuel pump module. Refer to Fuel Pump Module.
1. Depress retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector.
2. Pull off blue locking wedge.
3. Using a small screwdriver lift locking finger away from terminal and push terminal out of connector.
4. Push level sensor signal and ground terminals out of the connector.
5. Insert a screwdriver between the fuel pump module and the top of the level sensor housing. Push level sensor down slightly.
6. Slide level sensor wires through opening fuel pump module.
7. Slide level sensor out of installation channel in module.
INSTALLATION
1. Insert level sensor wires into bottom of opening in module.
2. Wrap wires into groove in back of level sensor.
3. While feeding wires into guide grooves, slide level sensor up into channel until it snaps into place. Ensure tab at bottom of sensor locks in place.
4. Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position.
5. Install locking wedge on connector.
6. Push connector up into bottom of fuel pump module electrical connector.
7. Install fuel pump module. Refer to Fuel Pump Module.
Remove fuel pump module. Refer to Fuel Pump Module.
Fuel Pump/Level Sensor Electrical Connector:
1. Depress retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector.
Wire Terminal Locking Wedge:
2. Pull off blue locking wedge.
Wire Terminal Locking Finger:
3. Using a small screwdriver lift locking finger away from terminal and push terminal out of connector.
Removing Wires From Connector:
4. Push level sensor signal and ground terminals out of the connector.
Loosening Level Sensor:
5. Insert a screwdriver between the fuel pump module and the top of the level sensor housing. Push level sensor down slightly.
Level Sensor Removal/Installation:
6. Slide level sensor wires through opening fuel pump module.
7. Slide level sensor out of installation channel in module.
INSTALLATION
1. Insert level sensor wires into bottom of opening in module.
2. Wrap wires into groove in back of level sensor.
3. While feeding wires into guide grooves, slide level sensor up into channel until it snaps into place. Ensure tab at bottom of sensor locks in place.
4. Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position.
5. Install locking wedge on connector.
6. Push connector up into bottom of fuel pump module electrical connector.
7. Install fuel pump module. Refer to Fuel Pump Module.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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