2000 Chrysler Intrepid (CANADA) V6-3.2LFACTORY OEM SERVICE PROCEDURE

Compressor HVAC: Service and Repair

The A/C compressor may be unbolted and repositioned without discharging the refrigerant system. Discharging is not necessary if removing the compressor clutch/coil assembly, engine, cylinder head, or alternator.

WARNING: REFRIGERANT PRESSURES REMAIN HIGH EVEN THOUGH THE ENGINE MAY BE TURNED OFF. DO NOT TWIST OR KINK THE REFRIGERANT LINES WHEN REMOVING A FULLY CHARGED COMPRESSOR. SAFETY GLASSES MUST BE WORN.

REMOVAL
1. Disconnect Negative battery cable.
2. Loosen and remove drive belts and disconnect compressor clutch wire lead.
3. Remove refrigerant from the A/C system (with a refrigerant recovery machine) if the compressor is being replaced.
4. Remove refrigerant lines from compressor and disconnect electrical connector.

Compressor Mounting:

Factory service manual diagram



5. If system is left open place plug/cap over open lines.
6. Remove compressor attaching bolts.
7. Remove compressor. If refrigerant lines were not removed, lift compressor/clutch assembly and tie it to a suitable component.

INSTALLATION
For installation, reverse the above procedures. Torque Compressor bolts to 28 N.m (21 ft. lbs.)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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