2018 Chevrolet Volt PremierFACTORY OEM SERVICE PROCEDURE

Programming a New Control Module

To program a new control module, perform the following procedure:

    CAUTION:

    DO NOT program the K114B Hybrid/EV Powertrain Control Module 2 with the drive motor battery charger cable connected to the vehicle. Charging while programming may result in damage to the High Voltage Battery Disconnect Relays.

  1. Install the special tool: EL-49642 SPS Programming Support Tool
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select K114B Hybrid/EV Powertrain Control Module 2 - Programming and follow the on-screen instructions.
  4. At the end of programming, choose the "Clear All DTCs".
  5. With a scan tool, perform the Hybrid/EV Battery Pack Capacity Learn and follow the on-screen instructions.
  6. With a scan tool, select the Passenger Compartment Heater Coolant Control Solenoid Valve Learn Procedure and follow the on-screen instructions.
  7. With a scan tool, perform the Clear Secured High Voltage DTCs and follow the on-screen instructions.
  8. With a scan tool, Clear All DTCs.
  9. With a scan tool, select Hybrid/EV Battery Pack Charging Adaptive Learn Reset in the K114B Hybrid/EV Powertrain Control Module 2 Reset Functions menu and follow the on-screen instructions.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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