Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Fuel Tank Pressure Sensor Replacement - Install
- Fuel Level Sensor Replacement - Install
- NOTE:
Pay attention to the fuel level sensor.
Install a NEW fuel pump module seal (3).
- Fuel Tank Fuel Pump Module(2) - Install
- Install the fuel tank fuel pump module lock ring (1).
- NOTE:
The fuel pump module lock ring fits only in one position, pay attention for the mounting position.
Install the CH-45722 Main Fuel Pump Locking Ring Remover/Installer (1) to the fuel pump module lock ring (2).
- Using the CH-45722 Main Fuel Pump Locking Ring Remover/Installer (1) and a long breaker-bar, rotate the lock ring in clockwise direction in order to lock the lock ring.
Connect the evaporative emission canister vent pipe (2). Refer to Plastic Collar Quick Connect Fitting Service .
- Electrical Connector(1) - Connect[2x]
- Fuel Feed Pipe Replacement - Fuel Pump Module to Underbody - Install
- Fuel Tank Replacement - Install
Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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