2017 Chevrolet Malibu LSFACTORY OEM SERVICE PROCEDURE

Installation Procedure

  1. O-Ring (2) - Install New
    Fig 1: Fuel Tank Fuel Pump Module
    GM4230590Courtesy of GENERAL MOTORS COMPANY
  2. Fuel Tank Fuel Pump Module (1) - Install
  3. Fuel Pump Vent Pipe (1) - Connect Plastic Collar Quick Connect Fitting ServiceΒ 
    Fig 2: Fuel Pump Vent Pipe
    GM4240201Courtesy of GENERAL MOTORS COMPANY
  4. Fuel Pump Lock Ring (1) - Install CH 45722Β  Fuel Sender Lock Ring Wrench
    Fig 3: Fuel Pump Lock Ring
    GM4230523Courtesy of GENERAL MOTORS COMPANY
  5. Fuel and EVAP Pipe (2) - Connect [2x] Plastic Collar Quick Connect Fitting ServiceΒ 
    Fig 4: Electrical Connector
    GM4230507Courtesy of GENERAL MOTORS COMPANY
  6. Electrical Connector (1) @ Fuel Tank Fuel Pump Module - Connect [2x]
  7. Fuel Tank ReplacementΒ  - Install
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.