Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2016 Chevrolet Volt LTFACTORY OEM SERVICE PROCEDURE
Battery Cable: Remove & Replace
| Applies To | Note | Standard Hours | Warranty Hours | Skill Level |
|---|---|---|---|---|
| 12 Volt Battery,Negative,Battery to Body | 0.5 | 0.2 | D | |
| Drive Motor Battery,to,Charger Module,Accessory DC Power Control Module,Charger Receptacle,Manual High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 6.1 | D | |
| Drive Motor Battery,to,Charger Module,Accessory DC Power Control Module,Charger Receptacle,Scan Tool High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 4.6 | D | |
| Drive Motor Battery,to,Heater Coolant Heater,Manual High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 3.5 | D | |
| Drive Motor Battery,to,Heater Coolant Heater,Scan Tool High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 1.7 | D | |
| Drive Motor Battery,To,TPIM,And,Drive Motor Battery Cooling Compressor,Manual High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 4.9 | D | |
| Drive Motor Battery,To,TPIM,And,Drive Motor Battery Cooling Compressor,Scan Tool High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 3.1 | D | |
| Engine Ground Strap | Includes: R&I Fender Liner. | 1.1 | D | |
| Positive Cable,12 Volt Battery,Battery Junction Box,To,Engine Junction Block | Includes: R&I Wiper Link Assembly & Cowl Top Panel. Includes: R&I Quarter Trim. | 4.1 | 3.9 | D |
| Positive/Negative Assembly,12 Volt Battery,To,Accessory DC Power Control Module,Manual High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 2.6 | 1.7 | D |
| Positive/Negative Assembly,12 Volt Battery,To,Accessory DC Power Control Module,Scan Tool High Voltage Disable Method | Includes: Disable and Enable High Voltage System. | 1.9 | 1.7 | D |
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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