Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2012 Chevrolet VoltFACTORY OEM SERVICE PROCEDURE
Installation Procedure
- Install the injectors. Refer to Fuel Injector Replacement .
- Use new O-rings and lubricate with clean engine oil. Refer to Adhesives, Fluids, Lubricants, and Sealers .
- Install the fuel injection fuel rail assembly (2) and tighten the fasteners to 8 N.m (71 lb in).
- Reposition the ground cable (2), install the fuel injection ground fastener (1) and tighten to 4 N.m (35 lb in).
- Connect the electrical connectors.
- Connect the fuel feed pipe from the fuel rail. Refer to Plastic Collar Quick Connect Fitting Service .
- Install the resonator outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
CAUTION:
Refer to Fastener Caution .
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.