2012 Chevrolet Volt L4-1.4L ElectFACTORY OEM SERVICE PROCEDURE

Front Subframe Mount: Service and Repair






Drivetrain and Front Suspension Frame Front Insulator Replacement

Special Tools

-
CH-906-14 Adapter

-
CH-906-42 Adapter

-
CH-50342 Threaded Rod

For equivalent regional tools. Refer to Special Tools .

Removal Procedure

1.Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement Drivetrain and Front Suspension Frame Replacement .

Factory service manual diagram




2.Mark Installation position of insulator (2) at frame (1).

Factory service manual diagram




Note:Drilling holes into the insulator rubber to ease removal of the core.

3.Cut out frame insulator core (1) from frame insulator (2).

Factory service manual diagram




4.Remove frame insulator core (1) from outer frame insulator (2).

Factory service manual diagram




5.Remove the frame insulator (3) from drivetrain and front suspension frame (1) using a chisel (2) or equivalent.

Installation Procedure

Factory service manual diagram




1.Install the following components on the drivetrain and front suspension frame:

-
CH-906-14 Adapter.

-
CH-906-42 Adapter.

-
CH-50342 Threaded Rod.

Note:Check marking of frame insulator.

-Align the insulator tab with the alignment marks (1) on the frame.

2.Carefully install the frame insulator in to the front suspension frame.

3.Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement Drivetrain and Front Suspension Frame Replacement .
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.