2012 Chevrolet Cruze L4-1.8LFACTORY OEM SERVICE PROCEDURE

Fuel Level Sensor: Service and Repair




Fuel Level Sensor Replacement

Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors Warning Service Precautions.


1. Remove and disassemble fuel tank. Refer to Fuel Tank Fuel Pump Module Replacement (1.8L 2H0 and LUW) Fuel Tank Fuel Pump Module Replacement.

Factory service manual diagram



2. Disconnect the fuel sender assembly wiring harness plug (1).
3. Unclip the 2 fuel sender retainer pins.
4. Remove the fuel sender assembly (2).

Installation Procedure

Factory service manual diagram



1. Install the fuel sender assembly (2).
2. Clip in the 2 fuel sender retainer pins.
3. Connect the fuel sender assembly wiring harness plug (1).
4. Assemble and install the fuel tank. Refer to Fuel Tank Fuel Pump Module Replacement (1.8L 2H0 and LUW) Fuel Tank Fuel Pump Module Replacement.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.