2011 Chevrolet VoltFACTORY OEM SERVICE PROCEDURE

Circuit/System Verification

WARNING: The Volt Battery Pack will utilize an exchange program. Please consult the most recent revision of bulletin/PI #PIP4841, available in Service Information (SI), for a list of approved Volt Battery Pack service procedures. Components that may be removed and serviced without exchanging the complete battery pack are identified in the bulletin/PI. Please contact the GM Technical Assistance Center (1-877-446-8227) if you have any questions.

If any of the DTCs P1EB2, P1EB3, P1EB4, and P1EB5 are set, program the K16 battery energy control module. The DTC should not reset.

  • If the DTC P1EB2 resets, replace the K112A hybrid battery interface control module 1.
  • If the DTC P1EB3 resets, replace the K112B hybrid battery interface control module 2.
  • If the DTC P1EB4 resets, replace the K112C hybrid battery interface control module 3.
  • If the DTC P1EB5 resets, replace the K112D hybrid battery interface control module 4.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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