2011 Chevrolet VoltFACTORY OEM SERVICE PROCEDURE

Replace and Program ECU or Reprogram ECU

To program a replacement or an existing ECU, perform the following procedure:

  1. Install EL-49642Β  . See Special ToolsΒ .
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. NOTE: The Prepare Control Module for Programming function can only be performed when communication with the old control module is still possible.
  4. On the SPS Supported Controllers screen, select Electronic Power Steering Control Module - Prepare Control Module for Removal and follow the on-screen instructions.
  5. Replace the Electric Power Steering Control Module
  6. On the SPS Supported Controllers screen, select Electronic Power Steering Control Module - Programming and follow the on-screen instructions.
  7. On the SPS Supported Controllers screen, select Electronic Power Steering Control Module - Setup and follow the on-screen instructions.
  8. At the end of programming, choose the "Clear All DTCs" function on the SPS screen.
  9. With a scan tool, perform the steering angle sensor centering and software endstop relearn. Refer to Power Steering Control Module Calibration
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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