Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install the fuel level sensor to the fuel tank fuel pump module. Refer to Fuel Level Sensor Replacement .
- Install a NEW fuel tank module seal (3).
- Install the fuel tank fuel pump module (2).
- Install the fuel pump module lock ring (1).
- Make sure that the fuel tank fuel pump module (2) align with the fuel tank line (1).
- Using the CH-45722 wrench and a long breaker-bar, rotate the lock ring in a clockwise direction in order to lock the lock ring.
- Connect the fuel tank fuel pump module wiring harness (2) to the fuel tank fuel pump module (3).
- Remove the caps from the fuel feed pipe and the fuel tank vent feed pipe.
- Connect the fuel tank vent pipe (1) and the fuel feed pipe (4) to the fuel tank fuel pump module (3).
- Install the fuel tank. Refer to Fuel Tank Replacement .
Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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