2010 Chevrolet Colorado 4WD V8-5.3LFACTORY OEM SERVICE PROCEDURE

Rear Window Replacement




Rear Window Replacement

Special Tools
* J 24402-A Glass Sealant Remover (Cold Knife)
* J 39032 Stationary Glass Removal Tool
* Use a urethane adhesive systems which meet GM Specification GM 3651G:

Removal Procedure

1. Remove the rear seat. Refer to Rear Bench Seat Replacement ().

Note: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the inner trim of the window.

2. Remove the body side trim panel, for extended cab pickup only.
3. Remove the rear child seat belt anchor brackets. Refer to Child Seat Restraint System Belt Bracket Replacement (Service and Repair).

Warning

If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

4. Cover to protect the following parts from broken glass:

* The upper dash pad
* The defroster outlets and A/C outlets
* The seats and carpeting

Warning: Refer to Glass and Sheet Metal Handling Warning (Glass and Sheet Metal Handling Warning).

5. If the glass is already broken, use the J 24402-A in order to remove the window.

Factory service manual diagram




Note:
* Keep the cutting edge of the tool against the window from inside the vehicle. This will allow the urethane adhesive to be separated from the window.
* Leave a base of urethane on the pinchweld flange.
* The only suitable lubrication is clear water.
* Use the J 24402-A, J 39032 or equivalent in order to remove the window.

6. With the aid of an assistant, lift the rear window from the opening.

Factory service manual diagram



7. Use body color paint and apply to any scratches exterior (1, 5).

Installation Procedure

1. Install a stationary window into the opening. Refer to Adhesive Installation of Stationary Windows (Adhesive Installation of Stationary Windows).
2. Install the rear child seat belt anchor brackets. Refer to Refer to Child Seat Restraint System Belt Bracket Replacement (Service and Repair).
3. Install the body side trim panel, for extended cab pickup only.
4. Install the rear seat. Refer to Rear Bench Seat Replacement ().
5. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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