2008 Chevrolet Malibu Classic V6-3.5LFACTORY OEM SERVICE PROCEDURE

Tyco/AMP Connectors (Door Module)



Tyco/AMP Connectors (Door Module)

Tools Required

J-38125 Terminal Repair Kit


Removal Procedure

Factory service manual diagram




Side view of connector.

Factory service manual diagram




View of top of connector.

1. Locate the assist lever and lock on the top of the connector.

Factory service manual diagram



2. While depressing the lock, pull the lever over and past the lock.

Factory service manual diagram



3. Disconnect the connector from the component.

Factory service manual diagram



4. Locate the dress cover locking tabs at the rear of the connector. Use a small flat-blade tool to release the locking tabs. Repeat this procedure for the other locking tab.

Factory service manual diagram



5. Once the locking tabs are unlocked, slide the inner connector out of the rear of the connector housing.

Factory service manual diagram



6. Use the J 38125-12A (GM P/N 12094429) tool to release the terminals by pressing on the tang. See the release tool cross reference in the Reference Guide of the J-38125 to ensure that the correct release tool is used.
7. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.



Repair Procedure

Use the appropriate terminal and follow the instructions in the J-38125 .


Location of the terminal in the repair tray and the proper crimp tool can be found in the appropriate connector end view.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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