Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2008 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 KFACTORY OEM SERVICE PROCEDURE
Front of Vehicle/Engine Compartment Component Views
| Callout | Component Name |
|---|---|
| 1 | Headlamp - Right (Sealed) |
| 2 | Park/Turn Signal Lamp - Right Front |
| 3 | Marker Lamp - Right Front |
| 4 | Headlamp - Left (Sealed) |
| 5 | Marker Lamp - Left Front |
| 6 | Park/Turn Signal Lamp - Left Front |
| Callout | Component Name |
|---|---|
| 1 | Headlamp - Low Beam - Right (Composite) |
| 2 | Headlamp - High Beam - Right (Composite) |
| 3 | Park/Turn Signal Lamp - Right Front |
| 4 | Marker Lamp - Right Front |
| 5 | Headlamp - High Beam - Left (Composite) |
| 6 | Headlamp - Low Beam - Left (Composite) |
| 7 | Marker Lamp - Left Front |
| 8 | Park/Turn Signal Lamp - Left Front |
| Callout | Component Name |
|---|---|
| 1 | Windshield Washer Solvent Container |
| 2 | A/C Refrigerant Pressure Sensor |
| 3 | Windshield Wiper Motor |
| 4 | Coolant Level Switch |
| 5 | Coolant Surge Tank |
| 6 | A/C Low Pressure Switch |
| 7 | A/C Accumulator |
| 8 | Cooling Fan |
| 9 | Inflatable Restraint Front End Sensor |
| 10 | Dual Horn Assembly |
| 11 | Windshield Washer Fluid Pump |
| Callout | Component Name |
|---|---|
| 1 | Vacuum Pump (6.6L) |
| 2 | Battery |
| 3 | Transmission Control Module (TCM) |
| 4 | Blower Motor Resistor Assembly |
| 5 | Blower Motor |
| 6 | Cruise Control Module (LU3)/Throttle Actuator Control (TAC) Module (-LU3) |
| 7 | Brake Fluid Level Switch |
| 8 | Engine Control Module (ECM) |
| 9 | Fuse Block - Underhood |
| Callout | Component Name |
|---|---|
| 1 | Power Brake (PB) Booster Fluid Pressure Alarm Switch Connector |
| 2 | C141 |
| 3 | Power Brake (PB) Booster Fluid Flow Alarm Switch - C1, C2 |
| Callout | Component Name |
|---|---|
| 1 | Master Cylinder Reservoir |
| 2 | Precharge Pump |
| 3 | Frame |
| Callout | Component Name |
|---|---|
| 1 | Antenna |
| 2 | Lower Cowl |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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