2008 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 KFACTORY OEM SERVICE PROCEDURE

Locking Differential Clutch Disc Assembly Assemble (9.75 Inch Axle)

    Fig 1: View Of Locking Differential Clutch Disc Assembly (9.75 Inch Axle)
    GM789219Courtesy of GENERAL MOTORS CORP.
  1. Apply axle lubricant, GM P/N 12378261 (Canadian P/N 10953455) or equivalent meeting GM Specification 9986115, to the surface of each disc.
  2. Assemble the right side or bell-end side clutch disc assembly as follows:
    1. Install the 1st non-carbon eared disc (3) to the side gear (1).
    2. Install the 1st splined disc (4).
    3. Install the 2nd non-carbon eared disc (5).
    4. Install the 2nd splined disc (6).
    5. Install the 3rd non-carbon eared disc (7).
    6. Install the guide clips (2) to the clutch discs (2-7).

      Apply chassis grease, GM P/N 12377985 (Canadian P/N 88901242) or equivalent, to the guide clips in order to hold the clips in place on the disc ears.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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