2008 Chevrolet Chevy Express G2500, Van Cargo Extended, 6.0 KFACTORY OEM SERVICE PROCEDURE

Removal Procedure

    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement .
  2. Remove the fixed antenna, if equipped. Refer to Fixed Antenna Mast Replacement .
  3. Open the hood.
  4. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
  5. Remove the windshield frame filler panel. Refer to Upper Front Fender Filler Panel Replacement .
  6. Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
    7. CAUTION: Refer to Defroster Outlet Caution .
  7. Cover to protect the following parts from broken glass:
    • The upper dash pad
    • The defroster outlets and A/C outlets
    • The seats
    • The carpeting
  8. Remove the defroster vent grille. Refer to Instrument Panel Upper Trim Pad Replacement .
    9. Fig 1: Windshield Interior Garnish Moldings
    GM784646Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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