2007 Chevrolet Optra LS, AutomaticFACTORY OEM SERVICE PROCEDURE

Installation Procedure

NOTE: Always re-attach the fuel lines and fuel filter with all original type fasteners and hardware.
Do not repair sections of fuel pipes.
    Fig 1: View Of Fuel Sender Assembly And Electrical Wires
    GM1670520Courtesy of GENERAL MOTORS CORP.
  1. Wind the wires (1) around the sender assembly (2).
  2. Fig 2: Inserting Fuel Sender Into Fuel Pump Assembly
    GM1670521Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.