Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Chevrolet HHR L4-2.2LFACTORY OEM SERVICE PROCEDURE
Fuel Level Sensor: Service and Repair
Fuel Level Sensor Replacement
Removal Procedure
Caution: Refer to Gasoline/Gasoline Vapors Caution.
1. Remove the fuel pump module.
2. Release the retaining tabs (2) on the reservoir body and begin to slide the level sensor out away from the reservoir.
3. Carefully slide the level sensor the rest of the way out of the reservoir.
Installation Procedure
1. Carefully slide the fuel level sensor into the slots on the reservoir.
2. Slide the sensor down until the retaining tabs (2) engage the sensor.
3. Install the fuel pump module.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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