2007 Chevrolet Express 1500 RWD V6-4.3LFACTORY OEM SERVICE PROCEDURE

Throttle Position Sensor: Service and Repair



Throttle Position Sensor Replacement

Removal Procedure

1. Remove the engine cover.

Factory service manual diagram



2. Remove the throttle position (TP) sensor harness connector.

Factory service manual diagram



3. Remove the TP sensor attaching fasteners.

Notice: The TP sensor is an electrical component. Do not soak the TP sensor in any liquid cleaner or solvent as damage may result.

Factory service manual diagram



4. Remove the TP sensor from the throttle body assembly.

Installation Procedure

Factory service manual diagram



1. With the throttle valve closed, install the TP sensor on the throttle shaft. Rotate the TP sensor counterclockwise in order to align the mounting holes.

Factory service manual diagram





Notice: Refer to Fastener Notice.

2. Install the TP sensor attaching fasteners.

Tighten the fasteners to 2 N.m (18 lb in).

Factory service manual diagram



3. Install the TP sensor harness connector.
4. Install the engine cover.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.