2006 Chevrolet Cobalt SS, 4D Sedan, StandardFACTORY OEM SERVICE PROCEDURE

Installation Procedure

    Fig 1: View Of Upper Radiator Mounts
    GM873610Courtesy of GENERAL MOTORS CORP.
  1. Verify that the upper radiator mounts are installed in the vehicle.
    2. Fig 2: View Of Upper Radiator Air Baffle
    GM877652Courtesy of GENERAL MOTORS CORP.
  2. Install the upper radiator air baffle.
    3. Fig 3: Tilting Condenser
    GM877649Courtesy of GENERAL MOTORS CORP.
  3. Tilt the condenser forward in the vehicle. Tilt the cooling fan assembly rearward in the vehicle. Install the radiator assembly into the vehicle.
    4. Fig 4: Aligning Upper Radiator Mount Pins With Upper Radiator Mounts
    GM873609Courtesy of GENERAL MOTORS CORP.
  4. Verify that the upper radiator mount pins align with the upper radiator mounts.
    5. Fig 5: View Of Lower Radiator Mount, Brackets And Bolts
    GM877644Courtesy of GENERAL MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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