2006 Chevrolet Cobalt SS, 4D Sedan, StandardFACTORY OEM SERVICE PROCEDURE

Removal Procedure

    Fig 1: Identifying Engine Harness Electrical Connector
    GM1650527Courtesy of GENERAL MOTORS CORP.
  1. Disconnect negative battery cable. Refer to Battery Negative Cable Disconnect/Connect ProcedureΒ .
  2. Remove the supercharger. Refer to Supercharger Replacement .
  3. Reposition the starter solenoid wire boot (3).
  4. Remove the generator harness nut (2).
  5. Remove the starter solenoid wire terminal (1) from the generator.
  6. Disconnect the engine harness electrical connector (4) from the generator.
  7. Remove the generator bolts.
  8. Fig 2: Removing Generator
    GM1381708Courtesy of GENERAL MOTORS CORP.
  9. Remove the generator.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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